Casio Reckon User Manual download pdf (Page 14)

SOLO AIR SPRING SERVICE

(RECON SILVER - TORA 302)

INTRODUCTION

At this point you should already have the lower legs removed from your fork. If not, you will need to return to the Lower Leg

Removal section of this manual and follow the instructions for removing your fork lower legs.

SOLO AIR SPRING REMOVAL/SERVICE INSTRUCTIONS

CAUTION

Verify all pressure is removed from the fork

before proceeding. Depress the Schrader valve

again to remove any remaining air pressure.

Failure to do so can result in injury and/or

damage to the fork.

Use a 24 mm socket wrench to unthread the 1.

air spring top cap. The air spring assembly is

attached to the top cap. Pull and lift the entire

air spring assembly from the upper tube. Once

removed, clean the upper tube threads with a

rag.

Pull the top cap out of the air tube assembly and 2.

pour any oil from the air tube into an oil pan.

Remove the air shaft/piston assembly from the 3.

bottom of the air tube by pulling the shaft down

and rocking it from side to side.

Spray isopropyl alcohol on the inside and outside 4.

of the upper tube and wipe it with a clean rag.

Wrap a clean rag around a long dowel and insert

it into the upper tube to clean inside the upper

tube. Spray isopropyl alcohol on the inside and

outside of the air tube and wipe it with a clean

rag. Wrap a clean rag around a long dowel and

insert it into the air tube to clean inside the air

tube.

Use small external snap ring pliers to remove the 5.

air piston snap ring. Remove the air piston wavy

spring washer and piston from the air shaft.

Expand the snap ring just enough to disengage it

from the air shaft.

Over-extending the snap ring can permanently

damage it and cause air spring assembly failure.

Use a pick to remove the air piston outer o-ring. 6.

Apply grease to the new o-ring and install it.

Use a pick to remove the face seal o-ring from 7.

the underside of the air piston. Use isopropyl

alcohol and a clean rag to clean the o-ring

groove. Install the new, dry o-ring into the

groove.

Pierce into the face seal o-ring with the pick

and pull to remove it. Do not scoop or dig the

o-ring out as this may damage the piston sealing

surface.

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Casio Reckon User Manual Page 14

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